flatcam/appTools/ToolEtchCompensation.py

489 lines
19 KiB
Python

# ##########################################################
# FlatCAM: 2D Post-processing for Manufacturing #
# File Author: Marius Adrian Stanciu (c) #
# Date: 2/14/2020 #
# MIT Licence #
# ##########################################################
from PyQt5 import QtWidgets, QtCore, QtGui
from appTool import AppTool
from appGUI.GUIElements import FCButton, FCDoubleSpinner, RadioSet, FCComboBox, NumericalEvalEntry, FCEntry
from shapely.ops import unary_union
from copy import deepcopy
import math
import logging
import gettext
import appTranslation as fcTranslate
import builtins
fcTranslate.apply_language('strings')
if '_' not in builtins.__dict__:
_ = gettext.gettext
log = logging.getLogger('base')
class ToolEtchCompensation(AppTool):
def __init__(self, app):
self.app = app
self.decimals = self.app.decimals
AppTool.__init__(self, app)
# #############################################################################
# ######################### Tool GUI ##########################################
# #############################################################################
self.ui = EtchUI(layout=self.layout, app=self.app)
self.toolName = self.ui.toolName
self.ui.compensate_btn.clicked.connect(self.on_compensate)
self.ui.reset_button.clicked.connect(self.set_tool_ui)
self.ui.ratio_radio.activated_custom.connect(self.on_ratio_change)
self.ui.oz_entry.textChanged.connect(self.on_oz_conversion)
self.ui.mils_entry.textChanged.connect(self.on_mils_conversion)
def install(self, icon=None, separator=None, **kwargs):
AppTool.install(self, icon, separator, shortcut='', **kwargs)
def run(self, toggle=True):
self.app.defaults.report_usage("ToolEtchCompensation()")
log.debug("ToolEtchCompensation() is running ...")
if toggle:
# if the splitter is hidden, display it, else hide it but only if the current widget is the same
if self.app.ui.splitter.sizes()[0] == 0:
self.app.ui.splitter.setSizes([1, 1])
else:
try:
if self.app.ui.tool_scroll_area.widget().objectName() == self.toolName:
# if tab is populated with the tool but it does not have the focus, focus on it
if not self.app.ui.notebook.currentWidget() is self.app.ui.tool_tab:
# focus on Tool Tab
self.app.ui.notebook.setCurrentWidget(self.app.ui.tool_tab)
else:
self.app.ui.splitter.setSizes([0, 1])
except AttributeError:
pass
else:
if self.app.ui.splitter.sizes()[0] == 0:
self.app.ui.splitter.setSizes([1, 1])
AppTool.run(self)
self.set_tool_ui()
self.app.ui.notebook.setTabText(2, _("Etch Compensation Tool"))
def set_tool_ui(self):
self.ui.thick_entry.set_value(18.0)
self.ui.ratio_radio.set_value('factor')
def on_ratio_change(self, val):
"""
Called on activated_custom signal of the RadioSet GUI element self.radio_ratio
:param val: 'c' or 'p': 'c' means custom factor and 'p' means preselected etchants
:type val: str
:return: None
:rtype:
"""
if val == 'factor':
self.ui.etchants_label.hide()
self.ui.etchants_combo.hide()
self.ui.factor_label.show()
self.ui.factor_entry.show()
self.ui.offset_label.hide()
self.ui.offset_entry.hide()
elif val == 'etch_list':
self.ui.etchants_label.show()
self.ui.etchants_combo.show()
self.ui.factor_label.hide()
self.ui.factor_entry.hide()
self.ui.offset_label.hide()
self.ui.offset_entry.hide()
else:
self.ui.etchants_label.hide()
self.ui.etchants_combo.hide()
self.ui.factor_label.hide()
self.ui.factor_entry.hide()
self.ui.offset_label.show()
self.ui.offset_entry.show()
def on_oz_conversion(self, txt):
try:
val = eval(txt)
# oz thickness to mils by multiplying with 1.37
# mils to microns by multiplying with 25.4
val *= 34.798
except Exception:
self.ui.oz_to_um_entry.set_value('')
return
self.ui.oz_to_um_entry.set_value(val, self.decimals)
def on_mils_conversion(self, txt):
try:
val = eval(txt)
val *= 25.4
except Exception:
self.ui.mils_to_um_entry.set_value('')
return
self.ui.mils_to_um_entry.set_value(val, self.decimals)
def on_compensate(self):
log.debug("ToolEtchCompensation.on_compensate()")
ratio_type = self.ui.ratio_radio.get_value()
thickness = self.ui.thick_entry.get_value() / 1000 # in microns
grb_circle_steps = int(self.app.defaults["gerber_circle_steps"])
obj_name = self.ui.gerber_combo.currentText()
outname = obj_name + "_comp"
# Get source object.
try:
grb_obj = self.app.collection.get_by_name(obj_name)
except Exception as e:
self.app.inform.emit('[ERROR_NOTCL] %s: %s' % (_("Could not retrieve object"), str(obj_name)))
return "Could not retrieve object: %s with error: %s" % (obj_name, str(e))
if grb_obj is None:
if obj_name == '':
obj_name = 'None'
self.app.inform.emit('[ERROR_NOTCL] %s: %s' % (_("Object not found"), str(obj_name)))
return
if ratio_type == 'factor':
etch_factor = 1 / self.ui.factor_entry.get_value()
offset = thickness / etch_factor
elif ratio_type == 'etch_list':
etchant = self.ui.etchants_combo.get_value()
if etchant == "CuCl2":
etch_factor = 0.33
else:
etch_factor = 0.25
offset = thickness / etch_factor
else:
offset = self.ui.offset_entry.get_value() / 1000 # in microns
try:
__ = iter(grb_obj.solid_geometry)
except TypeError:
grb_obj.solid_geometry = list(grb_obj.solid_geometry)
new_solid_geometry = []
for poly in grb_obj.solid_geometry:
new_solid_geometry.append(poly.buffer(offset, int(grb_circle_steps)))
new_solid_geometry = unary_union(new_solid_geometry)
new_options = {}
for opt in grb_obj.options:
new_options[opt] = deepcopy(grb_obj.options[opt])
new_apertures = deepcopy(grb_obj.apertures)
# update the apertures attributes (keys in the apertures dict)
for ap in new_apertures:
ap_type = new_apertures[ap]['type']
for k in new_apertures[ap]:
if ap_type == 'R' or ap_type == 'O':
if k == 'width' or k == 'height':
new_apertures[ap][k] += offset
else:
if k == 'size' or k == 'width' or k == 'height':
new_apertures[ap][k] += offset
if k == 'geometry':
for geo_el in new_apertures[ap][k]:
if 'solid' in geo_el:
geo_el['solid'] = geo_el['solid'].buffer(offset, int(grb_circle_steps))
# in case of 'R' or 'O' aperture type we need to update the aperture 'size' after
# the 'width' and 'height' keys were updated
for ap in new_apertures:
ap_type = new_apertures[ap]['type']
for k in new_apertures[ap]:
if ap_type == 'R' or ap_type == 'O':
if k == 'size':
new_apertures[ap][k] = math.sqrt(
new_apertures[ap]['width'] ** 2 + new_apertures[ap]['height'] ** 2)
def init_func(new_obj, app_obj):
"""
Init a new object in FlatCAM Object collection
:param new_obj: New object
:type new_obj: ObjectCollection
:param app_obj: App
:type app_obj: app_Main.App
:return: None
:rtype:
"""
new_obj.options.update(new_options)
new_obj.options['name'] = outname
new_obj.fill_color = deepcopy(grb_obj.fill_color)
new_obj.outline_color = deepcopy(grb_obj.outline_color)
new_obj.apertures = deepcopy(new_apertures)
new_obj.solid_geometry = deepcopy(new_solid_geometry)
new_obj.source_file = app_obj.f_handlers.export_gerber(obj_name=outname, filename=None, local_use=new_obj,
use_thread=False)
self.app.app_obj.new_object('gerber', outname, init_func)
def reset_fields(self):
self.ui.gerber_combo.setRootModelIndex(self.app.collection.index(0, 0, QtCore.QModelIndex()))
@staticmethod
def poly2rings(poly):
return [poly.exterior] + [interior for interior in poly.interiors]
class EtchUI:
toolName = _("Etch Compensation Tool")
def __init__(self, layout, app):
self.app = app
self.decimals = self.app.decimals
self.layout = layout
self.tools_frame = QtWidgets.QFrame()
self.tools_frame.setContentsMargins(0, 0, 0, 0)
self.layout.addWidget(self.tools_frame)
self.tools_box = QtWidgets.QVBoxLayout()
self.tools_box.setContentsMargins(0, 0, 0, 0)
self.tools_frame.setLayout(self.tools_box)
# Title
title_label = QtWidgets.QLabel("%s" % self.toolName)
title_label.setStyleSheet("""
QLabel
{
font-size: 16px;
font-weight: bold;
}
""")
self.tools_box.addWidget(title_label)
# Grid Layout
grid0 = QtWidgets.QGridLayout()
grid0.setColumnStretch(0, 0)
grid0.setColumnStretch(1, 1)
self.tools_box.addLayout(grid0)
grid0.addWidget(QtWidgets.QLabel(''), 0, 0, 1, 2)
# Target Gerber Object
self.gerber_combo = FCComboBox()
self.gerber_combo.setModel(self.app.collection)
self.gerber_combo.setRootModelIndex(self.app.collection.index(0, 0, QtCore.QModelIndex()))
self.gerber_combo.is_last = True
self.gerber_combo.obj_type = "Gerber"
self.gerber_label = QtWidgets.QLabel('<b>%s:</b>' % _("GERBER"))
self.gerber_label.setToolTip(
_("Gerber object that will be inverted.")
)
grid0.addWidget(self.gerber_label, 1, 0, 1, 2)
grid0.addWidget(self.gerber_combo, 2, 0, 1, 2)
separator_line = QtWidgets.QFrame()
separator_line.setFrameShape(QtWidgets.QFrame.HLine)
separator_line.setFrameShadow(QtWidgets.QFrame.Sunken)
grid0.addWidget(separator_line, 3, 0, 1, 2)
self.util_label = QtWidgets.QLabel("<b>%s:</b>" % _("Utilities"))
self.util_label.setToolTip('%s.' % _("Conversion utilities"))
grid0.addWidget(self.util_label, 4, 0, 1, 2)
# Oz to um conversion
self.oz_um_label = QtWidgets.QLabel('%s:' % _('Oz to Microns'))
self.oz_um_label.setToolTip(
_("Will convert from oz thickness to microns [um].\n"
"Can use formulas with operators: /, *, +, -, %, .\n"
"The real numbers use the dot decimals separator.")
)
grid0.addWidget(self.oz_um_label, 5, 0, 1, 2)
hlay_1 = QtWidgets.QHBoxLayout()
self.oz_entry = NumericalEvalEntry(border_color='#0069A9')
self.oz_entry.setPlaceholderText(_("Oz value"))
self.oz_to_um_entry = FCEntry()
self.oz_to_um_entry.setPlaceholderText(_("Microns value"))
self.oz_to_um_entry.setReadOnly(True)
hlay_1.addWidget(self.oz_entry)
hlay_1.addWidget(self.oz_to_um_entry)
grid0.addLayout(hlay_1, 6, 0, 1, 2)
# Mils to um conversion
self.mils_um_label = QtWidgets.QLabel('%s:' % _('Mils to Microns'))
self.mils_um_label.setToolTip(
_("Will convert from mils to microns [um].\n"
"Can use formulas with operators: /, *, +, -, %, .\n"
"The real numbers use the dot decimals separator.")
)
grid0.addWidget(self.mils_um_label, 7, 0, 1, 2)
hlay_2 = QtWidgets.QHBoxLayout()
self.mils_entry = NumericalEvalEntry(border_color='#0069A9')
self.mils_entry.setPlaceholderText(_("Mils value"))
self.mils_to_um_entry = FCEntry()
self.mils_to_um_entry.setPlaceholderText(_("Microns value"))
self.mils_to_um_entry.setReadOnly(True)
hlay_2.addWidget(self.mils_entry)
hlay_2.addWidget(self.mils_to_um_entry)
grid0.addLayout(hlay_2, 8, 0, 1, 2)
separator_line = QtWidgets.QFrame()
separator_line.setFrameShape(QtWidgets.QFrame.HLine)
separator_line.setFrameShadow(QtWidgets.QFrame.Sunken)
grid0.addWidget(separator_line, 9, 0, 1, 2)
self.param_label = QtWidgets.QLabel("<b>%s:</b>" % _("Parameters"))
self.param_label.setToolTip('%s.' % _("Parameters for this tool"))
grid0.addWidget(self.param_label, 10, 0, 1, 2)
# Thickness
self.thick_label = QtWidgets.QLabel('%s:' % _('Copper Thickness'))
self.thick_label.setToolTip(
_("The thickness of the copper foil.\n"
"In microns [um].")
)
self.thick_entry = FCDoubleSpinner(callback=self.confirmation_message)
self.thick_entry.set_precision(self.decimals)
self.thick_entry.set_range(0.0000, 10000.0000)
grid0.addWidget(self.thick_label, 12, 0)
grid0.addWidget(self.thick_entry, 12, 1)
self.ratio_label = QtWidgets.QLabel('%s:' % _("Ratio"))
self.ratio_label.setToolTip(
_("The ratio of lateral etch versus depth etch.\n"
"Can be:\n"
"- custom -> the user will enter a custom value\n"
"- preselection -> value which depends on a selection of etchants")
)
self.ratio_radio = RadioSet([
{'label': _('Etch Factor'), 'value': 'factor'},
{'label': _('Etchants list'), 'value': 'etch_list'},
{'label': _('Manual offset'), 'value': 'manual'}
], orientation='vertical', stretch=False)
grid0.addWidget(self.ratio_label, 14, 0, 1, 2)
grid0.addWidget(self.ratio_radio, 16, 0, 1, 2)
# Etchants
self.etchants_label = QtWidgets.QLabel('%s:' % _('Etchants'))
self.etchants_label.setToolTip(
_("A list of etchants.")
)
self.etchants_combo = FCComboBox(callback=self.confirmation_message)
self.etchants_combo.addItems(["CuCl2", "Fe3Cl", _("Alkaline baths")])
grid0.addWidget(self.etchants_label, 18, 0)
grid0.addWidget(self.etchants_combo, 18, 1)
# Etch Factor
self.factor_label = QtWidgets.QLabel('%s:' % _('Etch Factor'))
self.factor_label.setToolTip(
_("The ratio between depth etch and lateral etch .\n"
"Accepts real numbers and formulas using the operators: /,*,+,-,%")
)
self.factor_entry = NumericalEvalEntry(border_color='#0069A9')
self.factor_entry.setPlaceholderText(_("Real number or formula"))
grid0.addWidget(self.factor_label, 19, 0)
grid0.addWidget(self.factor_entry, 19, 1)
# Manual Offset
self.offset_label = QtWidgets.QLabel('%s:' % _('Offset'))
self.offset_label.setToolTip(
_("Value with which to increase or decrease (buffer)\n"
"the copper features. In microns [um].")
)
self.offset_entry = FCDoubleSpinner(callback=self.confirmation_message)
self.offset_entry.set_precision(self.decimals)
self.offset_entry.set_range(-10000.0000, 10000.0000)
grid0.addWidget(self.offset_label, 20, 0)
grid0.addWidget(self.offset_entry, 20, 1)
# Hide the Etchants and Etch factor
self.etchants_label.hide()
self.etchants_combo.hide()
self.factor_label.hide()
self.factor_entry.hide()
self.offset_label.hide()
self.offset_entry.hide()
separator_line = QtWidgets.QFrame()
separator_line.setFrameShape(QtWidgets.QFrame.HLine)
separator_line.setFrameShadow(QtWidgets.QFrame.Sunken)
grid0.addWidget(separator_line, 22, 0, 1, 2)
self.compensate_btn = FCButton(_('Compensate'))
self.compensate_btn.setIcon(QtGui.QIcon(self.app.resource_location + '/etch_32.png'))
self.compensate_btn.setToolTip(
_("Will increase the copper features thickness to compensate the lateral etch.")
)
self.compensate_btn.setStyleSheet("""
QPushButton
{
font-weight: bold;
}
""")
grid0.addWidget(self.compensate_btn, 24, 0, 1, 2)
self.tools_box.addStretch()
# ## Reset Tool
self.reset_button = QtWidgets.QPushButton(_("Reset Tool"))
self.reset_button.setIcon(QtGui.QIcon(self.app.resource_location + '/reset32.png'))
self.reset_button.setToolTip(
_("Will reset the tool parameters.")
)
self.reset_button.setStyleSheet("""
QPushButton
{
font-weight: bold;
}
""")
self.tools_box.addWidget(self.reset_button)
# #################################### FINSIHED GUI ###########################
# #############################################################################
def confirmation_message(self, accepted, minval, maxval):
if accepted is False:
self.app.inform[str, bool].emit('[WARNING_NOTCL] %s: [%.*f, %.*f]' % (_("Edited value is out of range"),
self.decimals,
minval,
self.decimals,
maxval), False)
else:
self.app.inform[str, bool].emit('[success] %s' % _("Edited value is within limits."), False)
def confirmation_message_int(self, accepted, minval, maxval):
if accepted is False:
self.app.inform[str, bool].emit('[WARNING_NOTCL] %s: [%d, %d]' %
(_("Edited value is out of range"), minval, maxval), False)
else:
self.app.inform[str, bool].emit('[success] %s' % _("Edited value is within limits."), False)
# end of file