flatcam/flatcamTools/ToolExtractDrills.py

694 lines
28 KiB
Python

# ##########################################################
# FlatCAM: 2D Post-processing for Manufacturing #
# File Author: Marius Adrian Stanciu (c) #
# Date: 1/10/2020 #
# MIT Licence #
# ##########################################################
from PyQt5 import QtWidgets, QtCore
from FlatCAMTool import FlatCAMTool
from flatcamGUI.GUIElements import RadioSet, FCDoubleSpinner, FCCheckBox
from shapely.geometry import Point
import logging
import gettext
import FlatCAMTranslation as fcTranslate
import builtins
fcTranslate.apply_language('strings')
if '_' not in builtins.__dict__:
_ = gettext.gettext
log = logging.getLogger('base')
class ToolExtractDrills(FlatCAMTool):
toolName = _("Extract Drills")
def __init__(self, app):
FlatCAMTool.__init__(self, app)
self.decimals = self.app.decimals
# ## Title
title_label = QtWidgets.QLabel("%s" % self.toolName)
title_label.setStyleSheet("""
QLabel
{
font-size: 16px;
font-weight: bold;
}
""")
self.layout.addWidget(title_label)
self.layout.addWidget(QtWidgets.QLabel(""))
# ## Grid Layout
grid_lay = QtWidgets.QGridLayout()
self.layout.addLayout(grid_lay)
grid_lay.setColumnStretch(0, 1)
grid_lay.setColumnStretch(1, 0)
# ## Gerber Object
self.gerber_object_combo = QtWidgets.QComboBox()
self.gerber_object_combo.setModel(self.app.collection)
self.gerber_object_combo.setRootModelIndex(self.app.collection.index(0, 0, QtCore.QModelIndex()))
self.gerber_object_combo.setCurrentIndex(1)
self.grb_label = QtWidgets.QLabel("<b>%s:</b>" % _("GERBER"))
self.grb_label.setToolTip('%s.' % _("Gerber from which to extract drill holes"))
# grid_lay.addRow("Bottom Layer:", self.object_combo)
grid_lay.addWidget(self.grb_label, 0, 0, 1, 2)
grid_lay.addWidget(self.gerber_object_combo, 1, 0, 1, 2)
self.padt_label = QtWidgets.QLabel("<b>%s</b>" % _("Processed Pads Type"))
self.padt_label.setToolTip(
_("The type of pads shape to be processed.\n"
"If the PCB has many SMD pads with rectangular pads,\n"
"disable the Rectangular aperture.")
)
grid_lay.addWidget(self.padt_label, 2, 0, 1, 2)
# Circular Aperture Selection
self.circular_cb = FCCheckBox('%s' % _("Circular"))
self.circular_cb.setToolTip(
_("Process Circular Pads.")
)
grid_lay.addWidget(self.circular_cb, 3, 0, 1, 2)
# Oblong Aperture Selection
self.oblong_cb = FCCheckBox('%s' % _("Oblong"))
self.oblong_cb.setToolTip(
_("Process Oblong Pads.")
)
grid_lay.addWidget(self.oblong_cb, 4, 0, 1, 2)
# Square Aperture Selection
self.square_cb = FCCheckBox('%s' % _("Square"))
self.square_cb.setToolTip(
_("Process Square Pads.")
)
grid_lay.addWidget(self.square_cb, 5, 0, 1, 2)
# Rectangular Aperture Selection
self.rectangular_cb = FCCheckBox('%s' % _("Rectangular"))
self.rectangular_cb.setToolTip(
_("Process Rectangular Pads.")
)
grid_lay.addWidget(self.rectangular_cb, 6, 0, 1, 2)
# Others type of Apertures Selection
self.other_cb = FCCheckBox('%s' % _("Others"))
self.other_cb.setToolTip(
_("Process pads not in the categories above.")
)
grid_lay.addWidget(self.other_cb, 7, 0, 1, 2)
separator_line = QtWidgets.QFrame()
separator_line.setFrameShape(QtWidgets.QFrame.HLine)
separator_line.setFrameShadow(QtWidgets.QFrame.Sunken)
grid_lay.addWidget(separator_line, 8, 0, 1, 2)
# ## Grid Layout
grid1 = QtWidgets.QGridLayout()
self.layout.addLayout(grid1)
grid1.setColumnStretch(0, 0)
grid1.setColumnStretch(1, 1)
self.method_label = QtWidgets.QLabel('<b>%s</b>' % _("Method"))
self.method_label.setToolTip(
_("The method for processing pads. Can be:\n"
"- Fixed Diameter -> all holes will have a set size\n"
"- Fixed Annular Ring -> all holes will have a set annular ring\n"
"- Proportional -> each hole size will be a fraction of the pad size"))
grid1.addWidget(self.method_label, 2, 0, 1, 2)
# ## Holes Size
self.hole_size_radio = RadioSet(
[
{'label': _("Fixed Diameter"), 'value': 'fixed'},
{'label': _("Fixed Annular Ring"), 'value': 'ring'},
{'label': _("Proportional"), 'value': 'prop'}
],
orientation='vertical',
stretch=False)
grid1.addWidget(self.hole_size_radio, 3, 0, 1, 2)
# grid_lay1.addWidget(QtWidgets.QLabel(''))
separator_line = QtWidgets.QFrame()
separator_line.setFrameShape(QtWidgets.QFrame.HLine)
separator_line.setFrameShadow(QtWidgets.QFrame.Sunken)
grid1.addWidget(separator_line, 5, 0, 1, 2)
# Annular Ring
self.fixed_label = QtWidgets.QLabel('<b>%s</b>' % _("Fixed Diameter"))
grid1.addWidget(self.fixed_label, 6, 0, 1, 2)
# Diameter value
self.dia_entry = FCDoubleSpinner(callback=self.confirmation_message)
self.dia_entry.set_precision(self.decimals)
self.dia_entry.set_range(0.0000, 9999.9999)
self.dia_label = QtWidgets.QLabel('%s:' % _("Value"))
self.dia_label.setToolTip(
_("Fixed hole diameter.")
)
grid1.addWidget(self.dia_label, 8, 0)
grid1.addWidget(self.dia_entry, 8, 1)
separator_line = QtWidgets.QFrame()
separator_line.setFrameShape(QtWidgets.QFrame.HLine)
separator_line.setFrameShadow(QtWidgets.QFrame.Sunken)
grid1.addWidget(separator_line, 9, 0, 1, 2)
self.ring_frame = QtWidgets.QFrame()
self.ring_frame.setContentsMargins(0, 0, 0, 0)
self.layout.addWidget(self.ring_frame)
self.ring_box = QtWidgets.QVBoxLayout()
self.ring_box.setContentsMargins(0, 0, 0, 0)
self.ring_frame.setLayout(self.ring_box)
# ## Grid Layout
grid2 = QtWidgets.QGridLayout()
grid2.setColumnStretch(0, 0)
grid2.setColumnStretch(1, 1)
self.ring_box.addLayout(grid2)
# Annular Ring value
self.ring_label = QtWidgets.QLabel('<b>%s</b>' % _("Fixed Annular Ring"))
self.ring_label.setToolTip(
_("The size of annular ring.\n"
"The copper sliver between the hole exterior\n"
"and the margin of the copper pad.")
)
grid2.addWidget(self.ring_label, 0, 0, 1, 2)
# Circular Annular Ring Value
self.circular_ring_label = QtWidgets.QLabel('%s:' % _("Circular"))
self.circular_ring_label.setToolTip(
_("The size of annular ring for circular pads.")
)
self.circular_ring_entry = FCDoubleSpinner(callback=self.confirmation_message)
self.circular_ring_entry.set_precision(self.decimals)
self.circular_ring_entry.set_range(0.0000, 9999.9999)
grid2.addWidget(self.circular_ring_label, 1, 0)
grid2.addWidget(self.circular_ring_entry, 1, 1)
# Oblong Annular Ring Value
self.oblong_ring_label = QtWidgets.QLabel('%s:' % _("Oblong"))
self.oblong_ring_label.setToolTip(
_("The size of annular ring for oblong pads.")
)
self.oblong_ring_entry = FCDoubleSpinner(callback=self.confirmation_message)
self.oblong_ring_entry.set_precision(self.decimals)
self.oblong_ring_entry.set_range(0.0000, 9999.9999)
grid2.addWidget(self.oblong_ring_label, 2, 0)
grid2.addWidget(self.oblong_ring_entry, 2, 1)
# Square Annular Ring Value
self.square_ring_label = QtWidgets.QLabel('%s:' % _("Square"))
self.square_ring_label.setToolTip(
_("The size of annular ring for square pads.")
)
self.square_ring_entry = FCDoubleSpinner(callback=self.confirmation_message)
self.square_ring_entry.set_precision(self.decimals)
self.square_ring_entry.set_range(0.0000, 9999.9999)
grid2.addWidget(self.square_ring_label, 3, 0)
grid2.addWidget(self.square_ring_entry, 3, 1)
# Rectangular Annular Ring Value
self.rectangular_ring_label = QtWidgets.QLabel('%s:' % _("Rectangular"))
self.rectangular_ring_label.setToolTip(
_("The size of annular ring for rectangular pads.")
)
self.rectangular_ring_entry = FCDoubleSpinner(callback=self.confirmation_message)
self.rectangular_ring_entry.set_precision(self.decimals)
self.rectangular_ring_entry.set_range(0.0000, 9999.9999)
grid2.addWidget(self.rectangular_ring_label, 4, 0)
grid2.addWidget(self.rectangular_ring_entry, 4, 1)
# Others Annular Ring Value
self.other_ring_label = QtWidgets.QLabel('%s:' % _("Others"))
self.other_ring_label.setToolTip(
_("The size of annular ring for other pads.")
)
self.other_ring_entry = FCDoubleSpinner(callback=self.confirmation_message)
self.other_ring_entry.set_precision(self.decimals)
self.other_ring_entry.set_range(0.0000, 9999.9999)
grid2.addWidget(self.other_ring_label, 5, 0)
grid2.addWidget(self.other_ring_entry, 5, 1)
grid3 = QtWidgets.QGridLayout()
self.layout.addLayout(grid3)
grid3.setColumnStretch(0, 0)
grid3.setColumnStretch(1, 1)
separator_line = QtWidgets.QFrame()
separator_line.setFrameShape(QtWidgets.QFrame.HLine)
separator_line.setFrameShadow(QtWidgets.QFrame.Sunken)
grid3.addWidget(separator_line, 1, 0, 1, 2)
# Annular Ring value
self.prop_label = QtWidgets.QLabel('<b>%s</b>' % _("Proportional Diameter"))
grid3.addWidget(self.prop_label, 2, 0, 1, 2)
# Diameter value
self.factor_entry = FCDoubleSpinner(suffix='%')
self.factor_entry.set_precision(self.decimals)
self.factor_entry.set_range(0.0000, 100.0000)
self.factor_entry.setSingleStep(0.1)
self.factor_label = QtWidgets.QLabel('%s:' % _("Value"))
self.factor_label.setToolTip(
_("Proportional Diameter.\n"
"The hole diameter will be a fraction of the pad size.")
)
grid3.addWidget(self.factor_label, 3, 0)
grid3.addWidget(self.factor_entry, 3, 1)
# Extract drills from Gerber apertures flashes (pads)
self.e_drills_button = QtWidgets.QPushButton(_("Extract Drills"))
self.e_drills_button.setToolTip(
_("Extract drills from a given Gerber file.")
)
self.e_drills_button.setStyleSheet("""
QPushButton
{
font-weight: bold;
}
""")
self.layout.addWidget(self.e_drills_button)
self.layout.addStretch()
# ## Reset Tool
self.reset_button = QtWidgets.QPushButton(_("Reset Tool"))
self.reset_button.setToolTip(
_("Will reset the tool parameters.")
)
self.reset_button.setStyleSheet("""
QPushButton
{
font-weight: bold;
}
""")
self.layout.addWidget(self.reset_button)
self.circular_ring_entry.setEnabled(False)
self.oblong_ring_entry.setEnabled(False)
self.square_ring_entry.setEnabled(False)
self.rectangular_ring_entry.setEnabled(False)
self.other_ring_entry.setEnabled(False)
self.dia_entry.setDisabled(True)
self.dia_label.setDisabled(True)
self.factor_label.setDisabled(True)
self.factor_entry.setDisabled(True)
self.ring_frame.setDisabled(True)
# ## Signals
self.hole_size_radio.activated_custom.connect(self.on_hole_size_toggle)
self.e_drills_button.clicked.connect(self.on_extract_drills_click)
self.reset_button.clicked.connect(self.set_tool_ui)
self.circular_cb.stateChanged.connect(
lambda state:
self.circular_ring_entry.setDisabled(False) if state else self.circular_ring_entry.setDisabled(True)
)
self.oblong_cb.stateChanged.connect(
lambda state:
self.oblong_ring_entry.setDisabled(False) if state else self.oblong_ring_entry.setDisabled(True)
)
self.square_cb.stateChanged.connect(
lambda state:
self.square_ring_entry.setDisabled(False) if state else self.square_ring_entry.setDisabled(True)
)
self.rectangular_cb.stateChanged.connect(
lambda state:
self.rectangular_ring_entry.setDisabled(False) if state else self.rectangular_ring_entry.setDisabled(True)
)
self.other_cb.stateChanged.connect(
lambda state:
self.other_ring_entry.setDisabled(False) if state else self.other_ring_entry.setDisabled(True)
)
def install(self, icon=None, separator=None, **kwargs):
FlatCAMTool.install(self, icon, separator, shortcut='ALT+I', **kwargs)
def run(self, toggle=True):
self.app.report_usage("Extract Drills()")
if toggle:
# if the splitter is hidden, display it, else hide it but only if the current widget is the same
if self.app.ui.splitter.sizes()[0] == 0:
self.app.ui.splitter.setSizes([1, 1])
else:
try:
if self.app.ui.tool_scroll_area.widget().objectName() == self.toolName:
# if tab is populated with the tool but it does not have the focus, focus on it
if not self.app.ui.notebook.currentWidget() is self.app.ui.tool_tab:
# focus on Tool Tab
self.app.ui.notebook.setCurrentWidget(self.app.ui.tool_tab)
else:
self.app.ui.splitter.setSizes([0, 1])
except AttributeError:
pass
else:
if self.app.ui.splitter.sizes()[0] == 0:
self.app.ui.splitter.setSizes([1, 1])
FlatCAMTool.run(self)
self.set_tool_ui()
self.app.ui.notebook.setTabText(2, _("Extract Drills Tool"))
def set_tool_ui(self):
self.reset_fields()
self.hole_size_radio.set_value(self.app.defaults["tools_edrills_hole_type"])
self.dia_entry.set_value(float(self.app.defaults["tools_edrills_hole_fixed_dia"]))
self.circular_ring_entry.set_value(float(self.app.defaults["tools_edrills_circular_ring"]))
self.oblong_ring_entry.set_value(float(self.app.defaults["tools_edrills_oblong_ring"]))
self.square_ring_entry.set_value(float(self.app.defaults["tools_edrills_square_ring"]))
self.rectangular_ring_entry.set_value(float(self.app.defaults["tools_edrills_rectangular_ring"]))
self.other_ring_entry.set_value(float(self.app.defaults["tools_edrills_others_ring"]))
self.circular_cb.set_value(self.app.defaults["tools_edrills_circular"])
self.oblong_cb.set_value(self.app.defaults["tools_edrills_oblong"])
self.square_cb.set_value(self.app.defaults["tools_edrills_square"])
self.rectangular_cb.set_value(self.app.defaults["tools_edrills_rectangular"])
self.other_cb.set_value(self.app.defaults["tools_edrills_others"])
self.factor_entry.set_value(float(self.app.defaults["tools_edrills_hole_prop_factor"]))
def on_extract_drills_click(self):
drill_dia = self.dia_entry.get_value()
circ_r_val = self.circular_ring_entry.get_value()
oblong_r_val = self.oblong_ring_entry.get_value()
square_r_val = self.square_ring_entry.get_value()
rect_r_val = self.rectangular_ring_entry.get_value()
other_r_val = self.other_ring_entry.get_value()
prop_factor = self.factor_entry.get_value() / 100.0
drills = list()
tools = dict()
selection_index = self.gerber_object_combo.currentIndex()
model_index = self.app.collection.index(selection_index, 0, self.gerber_object_combo.rootModelIndex())
try:
fcobj = model_index.internalPointer().obj
except Exception:
self.app.inform.emit('[WARNING_NOTCL] %s' % _("There is no Gerber object loaded ..."))
return
outname = fcobj.options['name'].rpartition('.')[0]
mode = self.hole_size_radio.get_value()
if mode == 'fixed':
tools = {"1": {"C": drill_dia}}
for apid, apid_value in fcobj.apertures.items():
ap_type = apid_value['type']
if ap_type == 'C':
if self.circular_cb.get_value() is False:
continue
elif ap_type == 'O':
if self.oblong_cb.get_value() is False:
continue
elif ap_type == 'R':
width = float(apid_value['width'])
height = float(apid_value['height'])
# if the height == width (float numbers so the reason for the following)
if round(width, self.decimals) == round(height, self.decimals):
if self.square_cb.get_value() is False:
continue
else:
if self.rectangular_cb.get_value() is False:
continue
else:
if self.other_cb.get_value() is False:
continue
for geo_el in apid_value['geometry']:
if 'follow' in geo_el and isinstance(geo_el['follow'], Point):
drills.append({"point": geo_el['follow'], "tool": "1"})
if 'solid_geometry' not in tools["1"]:
tools["1"]['solid_geometry'] = list()
else:
tools["1"]['solid_geometry'].append(geo_el['follow'])
if 'solid_geometry' not in tools["1"] or not tools["1"]['solid_geometry']:
self.app.inform.emit('[WARNING_NOTCL] %s' % _("No drills extracted. Try different parameters."))
return
elif mode == 'ring':
drills_found = set()
for apid, apid_value in fcobj.apertures.items():
ap_type = apid_value['type']
dia = None
if ap_type == 'C':
if self.circular_cb.get_value():
dia = float(apid_value['size']) - (2 * circ_r_val)
elif ap_type == 'O':
width = float(apid_value['width'])
height = float(apid_value['height'])
if self.oblong_cb.get_value():
if width > height:
dia = float(apid_value['height']) - (2 * oblong_r_val)
else:
dia = float(apid_value['width']) - (2 * oblong_r_val)
elif ap_type == 'R':
width = float(apid_value['width'])
height = float(apid_value['height'])
# if the height == width (float numbers so the reason for the following)
if abs(float('%.*f' % (self.decimals, width)) - float('%.*f' % (self.decimals, height))) < \
(10 ** -self.decimals):
if self.square_cb.get_value():
dia = float(apid_value['height']) - (2 * square_r_val)
else:
if self.rectangular_cb.get_value():
if width > height:
dia = float(apid_value['height']) - (2 * rect_r_val)
else:
dia = float(apid_value['width']) - (2 * rect_r_val)
else:
if self.other_cb.get_value():
try:
dia = float(apid_value['size']) - (2 * other_r_val)
except KeyError:
if ap_type == 'AM':
pol = apid_value['geometry'][0]['solid']
x0, y0, x1, y1 = pol.bounds
dx = x1 - x0
dy = y1 - y0
if dx <= dy:
dia = dx - (2 * other_r_val)
else:
dia = dy - (2 * other_r_val)
# if dia is None then none of the above applied so we skip the following
if dia is None:
continue
tool_in_drills = False
for tool, tool_val in tools.items():
if abs(float('%.*f' % (self.decimals, tool_val["C"])) - float('%.*f' % (self.decimals, dia))) < \
(10 ** -self.decimals):
tool_in_drills = tool
if tool_in_drills is False:
if tools:
new_tool = max([int(t) for t in tools]) + 1
tool_in_drills = str(new_tool)
else:
tool_in_drills = "1"
for geo_el in apid_value['geometry']:
if 'follow' in geo_el and isinstance(geo_el['follow'], Point):
if tool_in_drills not in tools:
tools[tool_in_drills] = {"C": dia}
drills.append({"point": geo_el['follow'], "tool": tool_in_drills})
if 'solid_geometry' not in tools[tool_in_drills]:
tools[tool_in_drills]['solid_geometry'] = list()
else:
tools[tool_in_drills]['solid_geometry'].append(geo_el['follow'])
if tool_in_drills in tools:
if 'solid_geometry' not in tools[tool_in_drills] or not tools[tool_in_drills]['solid_geometry']:
drills_found.add(False)
else:
drills_found.add(True)
if True not in drills_found:
self.app.inform.emit('[WARNING_NOTCL] %s' % _("No drills extracted. Try different parameters."))
return
else:
drills_found = set()
for apid, apid_value in fcobj.apertures.items():
ap_type = apid_value['type']
dia = None
if ap_type == 'C':
if self.circular_cb.get_value():
dia = float(apid_value['size']) * prop_factor
elif ap_type == 'O':
width = float(apid_value['width'])
height = float(apid_value['height'])
if self.oblong_cb.get_value():
if width > height:
dia = float(apid_value['height']) * prop_factor
else:
dia = float(apid_value['width']) * prop_factor
elif ap_type == 'R':
width = float(apid_value['width'])
height = float(apid_value['height'])
# if the height == width (float numbers so the reason for the following)
if abs(float('%.*f' % (self.decimals, width)) - float('%.*f' % (self.decimals, height))) < \
(10 ** -self.decimals):
if self.square_cb.get_value():
dia = float(apid_value['height']) * prop_factor
else:
if self.rectangular_cb.get_value():
if width > height:
dia = float(apid_value['height']) * prop_factor
else:
dia = float(apid_value['width']) * prop_factor
else:
if self.other_cb.get_value():
try:
dia = float(apid_value['size']) * prop_factor
except KeyError:
if ap_type == 'AM':
pol = apid_value['geometry'][0]['solid']
x0, y0, x1, y1 = pol.bounds
dx = x1 - x0
dy = y1 - y0
if dx <= dy:
dia = dx * prop_factor
else:
dia = dy * prop_factor
# if dia is None then none of the above applied so we skip the following
if dia is None:
continue
tool_in_drills = False
for tool, tool_val in tools.items():
if abs(float('%.*f' % (self.decimals, tool_val["C"])) - float('%.*f' % (self.decimals, dia))) < \
(10 ** -self.decimals):
tool_in_drills = tool
if tool_in_drills is False:
if tools:
new_tool = max([int(t) for t in tools]) + 1
tool_in_drills = str(new_tool)
else:
tool_in_drills = "1"
for geo_el in apid_value['geometry']:
if 'follow' in geo_el and isinstance(geo_el['follow'], Point):
if tool_in_drills not in tools:
tools[tool_in_drills] = {"C": dia}
drills.append({"point": geo_el['follow'], "tool": tool_in_drills})
if 'solid_geometry' not in tools[tool_in_drills]:
tools[tool_in_drills]['solid_geometry'] = list()
else:
tools[tool_in_drills]['solid_geometry'].append(geo_el['follow'])
if tool_in_drills in tools:
if 'solid_geometry' not in tools[tool_in_drills] or not tools[tool_in_drills]['solid_geometry']:
drills_found.add(False)
else:
drills_found.add(True)
if True not in drills_found:
self.app.inform.emit('[WARNING_NOTCL] %s' % _("No drills extracted. Try different parameters."))
return
def obj_init(obj_inst, app_inst):
obj_inst.tools = tools
obj_inst.drills = drills
obj_inst.create_geometry()
obj_inst.source_file = self.app.export_excellon(obj_name=outname, local_use=obj_inst, filename=None,
use_thread=False)
self.app.new_object("excellon", outname, obj_init)
def on_hole_size_toggle(self, val):
if val == "fixed":
self.fixed_label.setDisabled(False)
self.dia_entry.setDisabled(False)
self.dia_label.setDisabled(False)
self.ring_frame.setDisabled(True)
self.prop_label.setDisabled(True)
self.factor_label.setDisabled(True)
self.factor_entry.setDisabled(True)
elif val == "ring":
self.fixed_label.setDisabled(True)
self.dia_entry.setDisabled(True)
self.dia_label.setDisabled(True)
self.ring_frame.setDisabled(False)
self.prop_label.setDisabled(True)
self.factor_label.setDisabled(True)
self.factor_entry.setDisabled(True)
elif val == "prop":
self.fixed_label.setDisabled(True)
self.dia_entry.setDisabled(True)
self.dia_label.setDisabled(True)
self.ring_frame.setDisabled(True)
self.prop_label.setDisabled(False)
self.factor_label.setDisabled(False)
self.factor_entry.setDisabled(False)
def reset_fields(self):
self.gerber_object_combo.setRootModelIndex(self.app.collection.index(0, 0, QtCore.QModelIndex()))
self.gerber_object_combo.setCurrentIndex(0)