diff --git a/CHANGELOG.md b/CHANGELOG.md
index 65e8ef40..cdc720e8 100644
--- a/CHANGELOG.md
+++ b/CHANGELOG.md
@@ -7,6 +7,10 @@ CHANGELOG for FlatCAM beta
 
 =================================================
 
+5.10.2020
+
+- working on adding DPI setting for PNG export in the Film Tool
+
 26.09.2020
 
 - the Selected Tab is now Properties Tab for FlatCAM objects
diff --git a/appGUI/preferences/PreferencesUIManager.py b/appGUI/preferences/PreferencesUIManager.py
index ebed23d4..fb1fc857 100644
--- a/appGUI/preferences/PreferencesUIManager.py
+++ b/appGUI/preferences/PreferencesUIManager.py
@@ -461,6 +461,7 @@ class PreferencesUIManager:
             "tools_film_file_type_radio": self.ui.tools_defaults_form.tools_film_group.file_type_radio,
             "tools_film_orientation": self.ui.tools_defaults_form.tools_film_group.orientation_radio,
             "tools_film_pagesize": self.ui.tools_defaults_form.tools_film_group.pagesize_combo,
+            "tools_film_png_dpi": self.ui.tools_defaults_form.tools_film_group.png_dpi_spinner,
 
             # Panelize Tool
             "tools_panelize_spacing_columns": self.ui.tools_defaults_form.tools_panelize_group.pspacing_columns,
diff --git a/appGUI/preferences/tools/ToolsFilmPrefGroupUI.py b/appGUI/preferences/tools/ToolsFilmPrefGroupUI.py
index 419f300d..eff982f8 100644
--- a/appGUI/preferences/tools/ToolsFilmPrefGroupUI.py
+++ b/appGUI/preferences/tools/ToolsFilmPrefGroupUI.py
@@ -1,7 +1,7 @@
-from PyQt5 import QtWidgets, QtCore, QtGui
-from PyQt5.QtCore import Qt, QSettings
+from PyQt5 import QtWidgets
+from PyQt5.QtCore import QSettings
 
-from appGUI.GUIElements import RadioSet, FCEntry, FCDoubleSpinner, FCCheckBox, FCComboBox, FCColorEntry
+from appGUI.GUIElements import RadioSet, FCDoubleSpinner, FCCheckBox, FCComboBox, FCColorEntry, FCLabel, FCSpinner
 from appGUI.preferences.OptionsGroupUI import OptionsGroupUI
 
 import gettext
@@ -28,7 +28,7 @@ class ToolsFilmPrefGroupUI(OptionsGroupUI):
         self.decimals = decimals
 
         # ## Parameters
-        self.film_label = QtWidgets.QLabel("<b>%s:</b>" % _("Parameters"))
+        self.film_label = FCLabel("<b>%s:</b>" % _("Parameters"))
         self.film_label.setToolTip(
             _("Create a PCB film from a Gerber or Geometry object.\n"
               "The file is saved in SVG format.")
@@ -40,7 +40,7 @@ class ToolsFilmPrefGroupUI(OptionsGroupUI):
 
         self.film_type_radio = RadioSet([{'label': 'Pos', 'value': 'pos'},
                                          {'label': 'Neg', 'value': 'neg'}])
-        ftypelbl = QtWidgets.QLabel('%s:' % _('Film Type'))
+        ftypelbl = FCLabel('%s:' % _('Film Type'))
         ftypelbl.setToolTip(
             _("Generate a Positive black film or a Negative film.\n"
               "Positive means that it will print the features\n"
@@ -53,7 +53,7 @@ class ToolsFilmPrefGroupUI(OptionsGroupUI):
         grid0.addWidget(self.film_type_radio, 0, 1)
 
         # Film Color
-        self.film_color_label = QtWidgets.QLabel('%s:' % _('Film Color'))
+        self.film_color_label = FCLabel('%s:' % _('Film Color'))
         self.film_color_label.setToolTip(
             _("Set the film color when positive film is selected.")
         )
@@ -68,7 +68,7 @@ class ToolsFilmPrefGroupUI(OptionsGroupUI):
         self.film_boundary_entry.set_range(0, 9999.9999)
         self.film_boundary_entry.setSingleStep(0.1)
 
-        self.film_boundary_label = QtWidgets.QLabel('%s:' % _("Border"))
+        self.film_boundary_label = FCLabel('%s:' % _("Border"))
         self.film_boundary_label.setToolTip(
             _("Specify a border around the object.\n"
               "Only for negative film.\n"
@@ -87,7 +87,7 @@ class ToolsFilmPrefGroupUI(OptionsGroupUI):
         self.film_scale_stroke_entry.set_range(0, 9999.9999)
         self.film_scale_stroke_entry.setSingleStep(0.1)
 
-        self.film_scale_stroke_label = QtWidgets.QLabel('%s:' % _("Scale Stroke"))
+        self.film_scale_stroke_label = FCLabel('%s:' % _("Scale Stroke"))
         self.film_scale_stroke_label.setToolTip(
             _("Scale the line stroke thickness of each feature in the SVG file.\n"
               "It means that the line that envelope each SVG feature will be thicker or thinner,\n"
@@ -96,7 +96,7 @@ class ToolsFilmPrefGroupUI(OptionsGroupUI):
         grid0.addWidget(self.film_scale_stroke_label, 3, 0)
         grid0.addWidget(self.film_scale_stroke_entry, 3, 1)
 
-        self.film_adj_label = QtWidgets.QLabel('<b>%s</b>' % _("Film Adjustments"))
+        self.film_adj_label = FCLabel('<b>%s</b>' % _("Film Adjustments"))
         self.film_adj_label.setToolTip(
             _("Sometime the printers will distort the print shape, especially the Laser types.\n"
               "This section provide the tools to compensate for the print distortions.")
@@ -117,7 +117,7 @@ class ToolsFilmPrefGroupUI(OptionsGroupUI):
         )
         grid0.addWidget(self.film_scale_cb, 5, 0, 1, 2)
 
-        self.film_scalex_label = QtWidgets.QLabel('%s:' % _("X factor"))
+        self.film_scalex_label = FCLabel('%s:' % _("X factor"))
         self.film_scalex_entry = FCDoubleSpinner()
         self.film_scalex_entry.set_range(-999.9999, 999.9999)
         self.film_scalex_entry.set_precision(self.decimals)
@@ -126,7 +126,7 @@ class ToolsFilmPrefGroupUI(OptionsGroupUI):
         grid0.addWidget(self.film_scalex_label, 6, 0)
         grid0.addWidget(self.film_scalex_entry, 6, 1)
 
-        self.film_scaley_label = QtWidgets.QLabel('%s:' % _("Y factor"))
+        self.film_scaley_label = FCLabel('%s:' % _("Y factor"))
         self.film_scaley_entry = FCDoubleSpinner()
         self.film_scaley_entry.set_range(-999.9999, 999.9999)
         self.film_scaley_entry.set_precision(self.decimals)
@@ -148,7 +148,7 @@ class ToolsFilmPrefGroupUI(OptionsGroupUI):
         )
         grid0.addWidget(self.film_skew_cb, 8, 0, 1, 2)
 
-        self.film_skewx_label = QtWidgets.QLabel('%s:' % _("X angle"))
+        self.film_skewx_label = FCLabel('%s:' % _("X angle"))
         self.film_skewx_entry = FCDoubleSpinner()
         self.film_skewx_entry.set_range(-999.9999, 999.9999)
         self.film_skewx_entry.set_precision(self.decimals)
@@ -157,7 +157,7 @@ class ToolsFilmPrefGroupUI(OptionsGroupUI):
         grid0.addWidget(self.film_skewx_label, 9, 0)
         grid0.addWidget(self.film_skewx_entry, 9, 1)
 
-        self.film_skewy_label = QtWidgets.QLabel('%s:' % _("Y angle"))
+        self.film_skewy_label = FCLabel('%s:' % _("Y angle"))
         self.film_skewy_entry = FCDoubleSpinner()
         self.film_skewy_entry.set_range(-999.9999, 999.9999)
         self.film_skewy_entry.set_precision(self.decimals)
@@ -166,7 +166,7 @@ class ToolsFilmPrefGroupUI(OptionsGroupUI):
         grid0.addWidget(self.film_skewy_label, 10, 0)
         grid0.addWidget(self.film_skewy_entry, 10, 1)
 
-        self.film_skew_ref_label = QtWidgets.QLabel('%s:' % _("Reference"))
+        self.film_skew_ref_label = FCLabel('%s:' % _("Reference"))
         self.film_skew_ref_label.setToolTip(
             _("The reference point to be used as origin for the skew.\n"
               "It can be one of the four points of the geometry bounding box.")
@@ -198,7 +198,7 @@ class ToolsFilmPrefGroupUI(OptionsGroupUI):
                                           {'label': _('Y'), 'value': 'y'},
                                           {'label': _('Both'), 'value': 'both'}],
                                          stretch=False)
-        self.film_mirror_axis_label = QtWidgets.QLabel('%s:' % _("Mirror axis"))
+        self.film_mirror_axis_label = FCLabel('%s:' % _("Mirror axis"))
 
         grid0.addWidget(self.film_mirror_axis_label, 13, 0)
         grid0.addWidget(self.film_mirror_axis, 13, 1)
@@ -213,7 +213,7 @@ class ToolsFilmPrefGroupUI(OptionsGroupUI):
                                          {'label': _('PDF'), 'value': 'pdf'}
                                          ], stretch=False)
 
-        self.file_type_label = QtWidgets.QLabel(_("Film Type:"))
+        self.file_type_label = FCLabel(_("Film Type:"))
         self.file_type_label.setToolTip(
             _("The file type of the saved film. Can be:\n"
               "- 'SVG' -> open-source vectorial format\n"
@@ -224,7 +224,7 @@ class ToolsFilmPrefGroupUI(OptionsGroupUI):
         grid0.addWidget(self.file_type_radio, 15, 1)
 
         # Page orientation
-        self.orientation_label = QtWidgets.QLabel('%s:' % _("Page Orientation"))
+        self.orientation_label = FCLabel('%s:' % _("Page Orientation"))
         self.orientation_label.setToolTip(_("Can be:\n"
                                             "- Portrait\n"
                                             "- Landscape"))
@@ -237,7 +237,7 @@ class ToolsFilmPrefGroupUI(OptionsGroupUI):
         grid0.addWidget(self.orientation_radio, 16, 1)
 
         # Page Size
-        self.pagesize_label = QtWidgets.QLabel('%s:' % _("Page Size"))
+        self.pagesize_label = FCLabel('%s:' % _("Page Size"))
         self.pagesize_label.setToolTip(_("A selection of standard ISO 216 page sizes."))
 
         self.pagesize_combo = FCComboBox()
@@ -302,6 +302,17 @@ class ToolsFilmPrefGroupUI(OptionsGroupUI):
         grid0.addWidget(self.pagesize_label, 17, 0)
         grid0.addWidget(self.pagesize_combo, 17, 1)
 
+        # PNG DPI
+        self.png_dpi_label = FCLabel('%s:' % "PNG DPI")
+        self.png_dpi_label.setToolTip(
+            _("Default value is 96 DPI. Change this value to scale the PNG file.")
+        )
+        self.png_dpi_spinner = FCSpinner()
+        self.png_dpi_spinner.set_range(0, 100000)
+
+        grid0.addWidget(self.png_dpi_label, 19, 0)
+        grid0.addWidget(self.png_dpi_spinner, 19, 1)
+
         self.layout.addStretch()
 
         # Film Tool
diff --git a/appObjects/FlatCAMGeometry.py b/appObjects/FlatCAMGeometry.py
index c6ade3cc..e04f1831 100644
--- a/appObjects/FlatCAMGeometry.py
+++ b/appObjects/FlatCAMGeometry.py
@@ -1854,6 +1854,7 @@ class GeometryObject(FlatCAMObj, Geometry):
             return
 
         self.multigeo = True
+
         # Object initialization function for app.app_obj.new_object()
         # RUNNING ON SEPARATE THREAD!
         def job_init_single_geometry(job_obj, app_obj):
@@ -2115,9 +2116,9 @@ class GeometryObject(FlatCAMObj, Geometry):
                 is_first = True if tooluid_key == tool_lst[0] else False
                 is_last = True if tooluid_key == tool_lst[-1] else False
                 res, start_gcode = job_obj.geometry_tool_gcode_gen(tooluid_key, tools_dict, first_pt=(0, 0),
-                                                                   tolerance = tol,
+                                                                   tolerance=tol,
                                                                    is_first=is_first, is_last=is_last,
-                                                                   toolchange = True)
+                                                                   toolchange=True)
                 if res == 'fail':
                     log.debug("GeometryObject.mtool_gen_cncjob() --> generate_from_geometry2() failed")
                     return 'fail'
@@ -2303,8 +2304,8 @@ class GeometryObject(FlatCAMObj, Geometry):
                                                    toolchangexy=toolchangexy,
                                                    extracut=extracut, extracut_length=extracut_length,
                                                    startz=startz, endz=endz, endxy=endxy,
-                                                   pp_geometry_name=ppname_g
-            )
+                                                   pp_geometry_name=ppname_g)
+
             job_obj.source_file = res
             # tell gcode_parse from which point to start drawing the lines depending on what kind of object is the
             # source of gcode
@@ -2872,13 +2873,13 @@ class GeometryObject(FlatCAMObj, Geometry):
         self.plot()
 
     @staticmethod
-    def merge(geo_list, geo_final, multigeo=None, fuse_tools=None):
+    def merge(geo_list, geo_final, multi_geo=None, fuse_tools=None):
         """
         Merges the geometry of objects in grb_list into the geometry of geo_final.
 
         :param geo_list:    List of GerberObject Objects to join.
         :param geo_final:   Destination GerberObject object.
-        :param multigeo:    if the merged geometry objects are of type MultiGeo
+        :param multi_geo:   if the merged geometry objects are of type MultiGeo
         :param fuse_tools:  If True will try to fuse tools of the same type for the Geometry objects
         :return: None
         """
@@ -2908,7 +2909,7 @@ class GeometryObject(FlatCAMObj, Geometry):
                 GeometryObject.merge(geo_list=geo_obj, geo_final=geo_final)
             # If not list, just append
             else:
-                if multigeo is None or multigeo is False:
+                if multi_geo is None or multi_geo is False:
                     geo_final.multigeo = False
                 else:
                     geo_final.multigeo = True
@@ -2966,19 +2967,23 @@ class GeometryObject(FlatCAMObj, Geometry):
             new_tool_nr = 1
             for i_lst in intersect_list:
                 new_solid_geo = []
+                last_tool = None
                 for old_tool in i_lst:
                     new_solid_geo += new_tools[old_tool]['solid_geometry']
+                    last_tool = old_tool
 
-                if new_solid_geo:
+                if new_solid_geo and last_tool:
                     final_tools[new_tool_nr] = \
                         {
-                            k: deepcopy(new_tools[old_tool][k]) for k in new_tools[old_tool] if k != 'solid_geometry'
+                            k: deepcopy(new_tools[last_tool][k]) for k in new_tools[last_tool] if k != 'solid_geometry'
                         }
                     final_tools[new_tool_nr]['solid_geometry'] = deepcopy(new_solid_geo)
                     new_tool_nr += 1
         else:
             final_tools = new_tools
 
+        # if not final_tools:
+        #     return 'fail'
         geo_final.tools = final_tools
 
     @staticmethod
diff --git a/appTools/ToolFilm.py b/appTools/ToolFilm.py
index c5831819..d01dde8b 100644
--- a/appTools/ToolFilm.py
+++ b/appTools/ToolFilm.py
@@ -9,7 +9,7 @@ from PyQt5 import QtCore, QtWidgets, QtGui
 
 from appTool import AppTool
 from appGUI.GUIElements import RadioSet, FCDoubleSpinner, FCCheckBox, \
-    OptionalHideInputSection, FCComboBox, FCFileSaveDialog, FCButton, FCLabel
+    OptionalHideInputSection, FCComboBox, FCFileSaveDialog, FCButton, FCLabel, FCSpinner
 
 from copy import deepcopy
 import logging
@@ -138,6 +138,8 @@ class Film(AppTool):
         self.ui.orientation_radio.set_value(self.app.defaults["tools_film_orientation"])
         self.ui.pagesize_combo.set_value(self.app.defaults["tools_film_pagesize"])
 
+        self.ui.png_dpi_spinner.set_value(self.app.defaults["tools_film_png_dpi"])
+
         self.ui.tf_type_obj_combo.set_value('grb')
         self.ui.tf_type_box_combo.set_value('grb')
         # run once to update the obj_type attribute in the FCCombobox so the last object is showed in cb
@@ -187,8 +189,8 @@ class Film(AppTool):
     def generate_positive_normal_film(self, name, boxname, factor, ftype='svg'):
         log.debug("ToolFilm.Film.generate_positive_normal_film() started ...")
 
-        scale_factor_x = None
-        scale_factor_y = None
+        scale_factor_x = 1
+        scale_factor_y = 1
         skew_factor_x = None
         skew_factor_y = None
         mirror = None
@@ -328,8 +330,8 @@ class Film(AppTool):
     def generate_negative_film(self, name, boxname, factor, ftype='svg'):
         log.debug("ToolFilm.Film.generate_negative_film() started ...")
 
-        scale_factor_x = None
-        scale_factor_y = None
+        scale_factor_x = 1
+        scale_factor_y = 1
         skew_factor_x = None
         skew_factor_y = None
         mirror = None
@@ -390,7 +392,7 @@ class Film(AppTool):
 
     def export_negative(self, obj_name, box_name, filename, boundary,
                         scale_stroke_factor=0.00,
-                        scale_factor_x=None, scale_factor_y=None,
+                        scale_factor_x=1, scale_factor_y=1,
                         skew_factor_x=None, skew_factor_y=None, skew_reference='center',
                         mirror=None,
                         use_thread=True, ftype='svg'):
@@ -434,6 +436,12 @@ class Film(AppTool):
             self.app.inform.emit('[WARNING_NOTCL] %s: %s' % (_("No object Box. Using instead"), obj))
             box = obj
 
+        new_png_dpi = self.ui.png_dpi_spinner.get_value()
+        dpi_rate = new_png_dpi / 96
+        if dpi_rate != 1:
+            scale_factor_x += dpi_rate
+            scale_factor_y += dpi_rate
+
         def make_negative_film():
             exported_svg = obj.export_svg(scale_stroke_factor=scale_stroke_factor,
                                           scale_factor_x=scale_factor_x, scale_factor_y=scale_factor_y,
@@ -513,7 +521,10 @@ class Film(AppTool):
                 try:
                     doc_final = StringIO(doc_final)
                     drawing = svg2rlg(doc_final)
-                    renderPM.drawToFile(drawing, filename, 'PNG')
+                    if new_png_dpi == 96:
+                        renderPM.drawToFile(drawing, filename, 'PNG')
+                    else:
+                        renderPM.drawToFile(drawing, filename, 'PNG', dpi=new_png_dpi)
                 except Exception as e:
                     log.debug("FilmTool.export_negative() --> PNG output --> %s" % str(e))
                     return 'fail'
@@ -566,7 +577,7 @@ class Film(AppTool):
 
     def export_positive(self, obj_name, box_name, filename,
                         scale_stroke_factor=0.00,
-                        scale_factor_x=None, scale_factor_y=None,
+                        scale_factor_x=1, scale_factor_y=1,
                         skew_factor_x=None, skew_factor_y=None, skew_reference='center',
                         mirror=None,  orientation_val='p', pagesize_val='A4', color_val='black', opacity_val=1.0,
                         use_thread=True, ftype='svg'):
@@ -620,6 +631,12 @@ class Film(AppTool):
         color = color_val
         transparency_level = opacity_val
 
+        new_png_dpi = self.ui.png_dpi_spinner.get_value()
+        dpi_rate = new_png_dpi / 96
+        if dpi_rate != 1:
+            scale_factor_x += dpi_rate
+            scale_factor_y += dpi_rate
+
         def make_positive_film(p_size, orientation, color, transparency_level):
             log.debug("FilmTool.export_positive().make_positive_film()")
 
@@ -692,7 +709,10 @@ class Film(AppTool):
                 try:
                     doc_final = StringIO(doc_final)
                     drawing = svg2rlg(doc_final)
-                    renderPM.drawToFile(drawing, filename, 'PNG')
+                    if new_png_dpi == 96:
+                        renderPM.drawToFile(drawing, filename, 'PNG')
+                    else:
+                        renderPM.drawToFile(drawing, filename, 'PNG', dpi=new_png_dpi)
                 except Exception as e:
                     log.debug("FilmTool.export_positive() --> PNG output --> %s" % str(e))
                     return 'fail'
@@ -1199,6 +1219,20 @@ class FilmUI:
 
         self.on_film_type(val='hide')
 
+        # PNG DPI
+        self.png_dpi_label = FCLabel('%s:' % "PNG DPI")
+        self.png_dpi_label.setToolTip(
+            _("Default value is 96 DPI. Change this value to scale the PNG file.")
+        )
+        self.png_dpi_spinner = FCSpinner(callback=self.confirmation_message_int)
+        self.png_dpi_spinner.set_range(0, 100000)
+
+        grid1.addWidget(self.png_dpi_label, 4, 0)
+        grid1.addWidget(self.png_dpi_spinner, 4, 1)
+
+        self.png_dpi_label.hide()
+        self.png_dpi_spinner.hide()
+
         # Buttons
         self.film_object_button = FCButton(_("Save Film"))
         self.film_object_button.setIcon(QtGui.QIcon(self.app.resource_location + '/save_as.png'))
@@ -1214,7 +1248,7 @@ class FilmUI:
                                    font-weight: bold;
                                }
                                """)
-        grid1.addWidget(self.film_object_button, 4, 0, 1, 2)
+        grid1.addWidget(self.film_object_button, 6, 0, 1, 2)
 
         self.layout.addStretch()
 
@@ -1254,11 +1288,22 @@ class FilmUI:
             self.orientation_radio.show()
             self.pagesize_label.show()
             self.pagesize_combo.show()
+            self.png_dpi_label.hide()
+            self.png_dpi_spinner.hide()
+        elif val == 'png':
+            self.png_dpi_label.show()
+            self.png_dpi_spinner.show()
+            self.orientation_label.hide()
+            self.orientation_radio.hide()
+            self.pagesize_label.hide()
+            self.pagesize_combo.hide()
         else:
             self.orientation_label.hide()
             self.orientation_radio.hide()
             self.pagesize_label.hide()
             self.pagesize_combo.hide()
+            self.png_dpi_label.hide()
+            self.png_dpi_spinner.hide()
 
     def on_punch_source(self, val):
         if val == 'pad' and self.punch_cb.get_value():
diff --git a/camlib.py b/camlib.py
index f9a09814..2977728f 100644
--- a/camlib.py
+++ b/camlib.py
@@ -2255,14 +2255,20 @@ class Geometry(object):
 
         geom = geom_svg
 
-        if scale_factor_x:
+        if scale_factor_x and not scale_factor_y:
             geom = affinity.scale(geom_svg, scale_factor_x, 1.0)
-        if scale_factor_y:
+        elif not scale_factor_x and scale_factor_y:
             geom = affinity.scale(geom_svg, 1.0, scale_factor_y)
-        if skew_factor_x:
+        elif scale_factor_x and scale_factor_y:
+            geom = affinity.scale(geom_svg, scale_factor_x, scale_factor_y)
+
+        if skew_factor_x and not skew_factor_y:
             geom = affinity.skew(geom_svg, skew_factor_x, 0.0, origin=skew_ref)
-        if skew_factor_y:
+        elif not skew_factor_x and skew_factor_y:
             geom = affinity.skew(geom_svg, 0.0, skew_factor_y, origin=skew_ref)
+        elif skew_factor_x and skew_factor_y:
+            geom = affinity.skew(geom_svg, skew_factor_x, skew_factor_y, origin=skew_ref)
+
         if mirror:
             if mirror == 'x':
                 geom = affinity.scale(geom_svg, 1.0, -1.0)
diff --git a/defaults.py b/defaults.py
index 43661fb8..4cfe289c 100644
--- a/defaults.py
+++ b/defaults.py
@@ -533,6 +533,7 @@ class FlatCAMDefaults:
         "tools_film_file_type_radio": 'svg',
         "tools_film_orientation": 'p',
         "tools_film_pagesize": 'A4',
+        "tools_film_png_dpi": 96,
 
         # Panel Tool
         "tools_panelize_spacing_columns": 0.0,